Asphalt Plants and Bitumen Storage Systems...

Asphalt Batch Mixing Plants, Mobile Asphalt Plants, Bitumen storage tanks, Wet mix plants, Fiber dosing systems...

CAPABILITIES

Asphalt Batch Mixing Plants,

Mobile Asphalt Plants,

Continuous Asphalt Mixing Plants,

Bitumen Emulsions Plants,

Polymer Modified Bitumen Plants,

Wet Mix Plants,

Bitumen Storage Systems,

Fiber Dosing Systems,

Hot Oil Boilers,

GET FREE PRICE QUOTATION;

WhatsApp;

0090 533 317 77 55

Quick Reply !

info@berkito.com 

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GET FREE PRICE QUOTATION;

WhatsApp;

0090 533 317 77 55

Quick Reply !

info@berkito.com 

Asphalt Batch Mixing Plant

We can produce mobile or fixed asphalt plants with capacities of 60-240 tons / hour. High quality asphalt plant are produced with experienced staff. 

Our Batch Mix Asphalt Plants Advantages

  • Optimum price, high performance

  • Precision weighing and high quality blend

  • High efficiency rotary dryer and burner

  • Easy Maintenance

  • 7/24 after sale support

  • Possibility of asphalt mixing plant spare parts at reasonable prices

  • Operator friendly asphalt plant automation system

  • Easy assembly and disassembly possibility

  • Products suitable for different asphalt production (mastic asphalt, colored asphalt, recycling)

Cold Feed Bins

Aggregates are typically moved from the stockpiles to the cold feed bin using a front-end loader.

Cold feed bins are used to dosage the different aggregates used in the mix to the drying drum.

Our Advantages;

  • Thanks to its functional design, it facilitates transportation and installation. Attachments have bolted design.

  • Thanks to its high strength silo casing and twisted body undergoes no change in shape under load.

  • Thanks to the frequency-controlled dosing bands, each material can be supplied in any desired rate.

  • The flame size of the dryer burner can be controlled automatically with the measurement sensor (optional)

Asphalt Plant Dryer

Our dryer creates a maximum heat transfer surface thanks to its special wing design. With minimum fuel consumption, it allows the removal of humidity of aggregate and heat it up to the desired temperature.

Our Advantages;

  • Dryer rollers and rings are manufactured from long-life forged steel.

  • Easily interchangeable bolt-type compensation springs that distributes body load evenly

  • Suitable for stainless steel insulation coating and heat transfer, rockwool covered body

  • With soft starter support, operation without problem under load

  • Automatically adjustable burner according to humidity and amount of aggregate (optional)

Aggregate Screen

The asphalt plant screen the aggregate in a perfect precision thanks to its low slope and special screen mesh formation.

Features;

  • Screen surface area varies according to asphalt plant capacity

  • Dust-proof design

  • Front maintenance cover opening through pneumatic system

  • Easy changeable screen mesh

  • 4-5-6 types of screen fractions

Batch Mixer

Our asphalt plant mixer provides long wear parts life and homogeneous blend.

Features;

  • Heavy duty group high quality reducer.

  • Heat and abrasion resistant inner liners

  • Long life arms and shoes

  • Double-valved discharge system

  • Discharge valve with external resistance heating

 

 

 

Bag Filter

Our asphalt plant filter system separates the gas and dust generated during asphalt production. The decomposed filler dust can be used in mixture if desired.

Features;

  • Input and output temperature measurement

  • Clean air valve to protect bags from burns

  • Nomex filter bags with vertical casette

  • Dust-proof design

  • Easy bag changing

  • Reverse air flow bag cleaning system

  • Insulation suitable for climate conditions and heat transfer

 

 

Automation

Our asphalt plant automation is simple and user friendly in terms of ensuring full control of the platform.

Features;

  • Full automatic control possibility

  • All electrical motors, valves, level switches, open and closed positions of the valves in the system and getting information about fault conditions

  • First class material and equipment, IP 55 protection class panel

  • Insulated, container, air-conditioned, operator cabin with large internal volume

  • Full control on plant with wide field of view

  • Ability to provide work safety with emergency stop system

 

 

 

Spare Part, Revision, Handling Service

We can meet the needs of transportation, revision, maintenance, spare parts of every brand and type of asphalt plant and can re-produce the equipment.

Some spare parts;

  • Elevator chain and elevator bucket

  • Filter bags

  • Drier ring and drums

  • Mixer shoe and arms

  • Valves – Pistons – Switches

  • Asphalt and hot oil valves

  • Asphalt and hot oil pumps

  • Springs and valves

  • Heater cables

 

 

Mobile Asphalt Plants

 

Our mobile asphalt plants Huma series meet the needs of our customers with the advantages of economical transportation, quick installation and low construction costs. The Hüma series asphalt plants offers a wide range of products with a production capacity ranging from 60 t / h to 200 t / h.

Advantages –

  • Fully mobile and easy to install

  • Minimum requirements for concreting and site preparation

  • Feet in jack for easy installation

  • Less use of a crane for installation.

  • Each unit is built on a semi-trailer and can be connected to a tractor

  • Fast wiring with connection plugs

  • Possibility of easy transportation

  • High quality burner with low fuel consumption.

  • Software in Siemens PLC system and multilingual option

  • Wear and heat resistant wear plates

  • Heat resistant filter bags

  • Precision weighing units (aggregates, bitumen and filler)

  • High strength mixer internal casting

  • Possibility of adding rocks, mastic or recycled asphalt (optional)

  • Fully mobile bitumen storage tanks and hot oil boiler

 

 

 

 

CONTINUOUS ASPHALT MIXING PLANTS

COLD AGGREGATE SUPPLY SYSTEM

The amount of bins depends on the varieties of the aggregates, there are usually three to six bins.

DRYING SYSTEM

Drying drum consists of burner and drying drum. The burner offers drying drum heat to heat and dry the cold aggregate. According to the different fuel, there are three kinds of burners for your choice: oil burner, coal burner and gas burner.

HOT AGGREGATE ELEVATOR

High strength plate chain bucket elevator, special structure of wear-resistant and noise reduction device, equip transmission system with the stable mute device, all of these excellent components make great contributions to hot aggregate lifting.

CONTINUOUS MIXER

Mixing is produced in a separate synchronized twin shaft paddle mixer.

 

 

DUST COLLECTING SYSTEM

Our baghouses deliver superior performance and efficiency, while helping your plant meet the most stringent clean air standards.

AUTOMATION CONTROL SYSTEM

Operator friendly Windows® based interface with fully automatic control

HOT ASPHALT STORAGE SILO

It is used to store asphalt mixture temporarily

GENERATOR

For construction sites without electric lines (optional)

Bitumen Emulsions Plant

Our E-MIX bitumen emulsion plants with their precise dosing, quality production, ease of use and economy, is the ideal solution for all asphalt emulsion applications.

SPECIFICATIONS

  • Production ability at 5-15 ton / hour capacities

  • Possibility to produce in container type or fixed type

  • Long life with stainless steel tanks

  • Water + Emulsifier + Acid-resistant stainless monopump

  • Flowmeter application for bitumen, SAE or kerosene dosing

  • Automatic dosing possibility with PID controlled pumps

  • Stainless steel tanks with load cell for acid and emulsifier weighing

  • Emulsion anti-foaming homogenizer mill with double inlet

  • HCI acid-resistant PVFD acid pump

  • PLC fully automatic control system

  • Prescription recording feature

Polymer Modified Bitumen Plant

Our polymer modified bitumen plants, allows production possibilities according to highway prescriptions.

SPECIFICATIONS

  • Producing as container or fixed means can be made.

  • Domestic or European brand mill can be used.

  • Modified mixture tanks are hot oil walled and circular.

  • In this way the homogeneity of the mixture is high.

  • With high shear mill design specially developed for SBS polymer, single fold

  • Production capacity up to 20 tons / hour

  • Required fold size together with two blending tank

  • Real weight measurement with tank weighing system

  • PLC fully automatic control system

Wet Mix Plant (SAE)

OUR C-MIX Cold Mix Plants are designed for mechanical stabilization, cement stabilization and cold asphalt mixtures.

Our wet mix macadam plants are designed to work under tough conditions. These WMM plants has many advantages. It comes with strong twin shaft mixer which is the heart of the plant.

SPECIFICATIONS

  • 20 – 25 m3 feed silo capacity

  • Mobile or fix design

  • Dosing band with drive system

  • Healthy dosing with digital potentiometers

  • EP316 quality conveyor belts with 4 layers of court fabric

  • Mixer driven by synchronous gear

  • NiHard cast bolt arm and shoes

  • Hardox, bolted internal wear parts

  • Production capacity up to 600 tons / hour

  • Full automatic or manuel control system

  • Integration of cement silo to add cement in the mixing unit is also possible.

  • CE certified design and manufacturing

Bitumen Storage Systems

BITUMEN TANKS – ( HORIZONTAL – VERTICAL ) – ( ELECTRIC – HOT OIL HEATED)

OUR bitumen tanks, isolation and installation systems fast heating, low heat loss, high quality workmanship is the ideal solution for all kinds of service and stock applications.

SPECIFICATIONS

  • Bitumen, Polymer Modified Bitumen, Bitumen Emulsion tanks in standard or non-standard measurements, suitable for your project needs, desired capacity, heating surface area, insulation and so on. various and high quality manufacturing according to the specifications.

  • Manufacture of horizontal or vertical mixer tank

  • Manufacture of electric or hot oil heated tank

  • Sealing test before insulation

  • Long life and tightness with steel drawing heating pipes

  • High strength with inner and outer TIG welding

  • Quality pumps, panels and valves and plumbing equipment

BITUMEN DRUM DECANTER – BIG BAG MELTING UNIT

Our Melting Unit drum melting plant is capable of fast, reliable melting of bitumen stocked in barrels or big-bags and transports them to the service or stock tanks.

SPECIFICATIONS

  • Production capacity up to 10 tons / hour with 12-24-36-48 barrel capacities

  • Fast and economical operation due to insulation isolation and steel tube length suitable for heat transfer

  • Production with piston or rail system according to customer preference

  • Mobile or stationary design variety

  • Possibility to use in single chassis with hot oil boiler in mobile option

  • Bitumen storage capacity up to 15 tonnes

  • Separate heating system for each line

BITUMEN STORAGE POOL

OUR Bitumen Storage Pools is the cheapest bitumen storage method for contractors who want to turn the fluctuating bitumen prices into an advantage.

SPECIFICATIONS

  • Bitumen stock pool options in 500 – 1000 -2000 – 5000 tons and more.

  • Reliable production with steel drawing hot oil piping system and leakproofness tests

  • Problem-free flow of bitumen with suitable pipe quantity for heat transfer calculations and suction exchanger design

  • Quality hot oil valves, isolation and pump system

  • Possibility of rapid heating by collector system

 

 

 

 

Fiber Dosing System

OUR G-ADD Automatic Fiber Dosing System (granule additive) ; is the ideal solution with easy applicability to every plant and with its modular design.

SPECIFICATIONS

  • The grains can be carried easily by high air flow.

  • Can be installed quickly with practical piping system

  • Precision weighing system ensures smooth production

  • For stone mastic (SMA) fiber additive, suitable for transporting grained and granular products

Hot Oil Boiler

Thanks to OUR CalTech thermal oil generator three-pass design user friendly in all asphalt plants and asphalt storage systems with high heat transfer efficiency.

SPECIFICATIONS

  • Production in capacities 250000 – 500000 – 750000 -1000000 -1500000 – 2000000 kcal/hour

  • Three-pass spiral-type boiler tube according to DIN7175 and DIN2448

  • Thanks to the spiral pipe thermal vulnerability is minimized and oil breakdown is prevented

  • Ability to work with diesel, fuel-oil, natural gas

  • Digital thermostatic control at hot oil inlet-outlet

  • Differential pressure process for oil flow-pressure safety

  • Fast and efficient heating with collector system

  • Heat-resistant oil pump and filter for long-term smooth operation

GET FREE PRICE QUOTATION;

WhatsApp;

0090 533 317 77 55

Quick Reply !

info@berkito.com